A newly published Jotun report, titled “Maintenance and Corrosion Management in the Global Oil and Gas Industry,” highlights the significant threats posed by fire hazards and corrosion in the oil and gas sector. Based on insights from over 1,000 senior industry professionals, the report underscores the importance of protective coatings and fire prevention strategies in safeguarding critical infrastructure.
Key Findings and Industry Challenges
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Corrosion contributes to fire-related incidents, with failures in equipment, valves, or piping potentially leading to hydrocarbon leaks and ignition.
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76 percent of professionals cite reducing fire risks as a key driver behind maintenance strategies.
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56 percent acknowledge corrosion as a fire hazard, yet some underestimate its role in catastrophic incidents.
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Passive Fire Protection (PFP) systems, including cementitious materials and epoxy intumescent coatings, are critical in preventing structural collapse during fires.

The Role of Fire Protection and Corrosion Management
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Preventative maintenance is essential to ensuring fire safety and structural integrity in high-risk environments.
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PFP materials must be properly specified, installed, and maintained to remain effective.
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Epoxy intumescent coatings offer dual benefits by providing fire resistance and corrosion protection, making them an effective repair solution for ageing PFP systems.
Industry Solutions and Recommendations
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Regular maintenance programs are crucial to avoiding PFP degradation and corrosion-related failures.
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Industry organisations, including the Energy Institute and UK Health & Safety Executive, are supporting structured fire protection and corrosion management initiatives.
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Jotun is working with industry groups to raise awareness and improve fire protection standards.
Conclusion
The oil and gas industry faces serious fire and corrosion risks, but proactive asset management strategies can significantly reduce these hazards. By implementing durable fire protection systems, conducting routine maintenance, and increasing awareness, operators can enhance safety, protect assets, and prevent catastrophic incidents.
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