Cargill NV has successfully launched its new lecithin production process at its Antwerp facility with the delivery of seven custom-designed stainless steel tanks by Gpi Tanks. These tanks are critical for optimising the lecithin production line, which processes rapeseed to produce high-value lecithin, a shift from the current method where lecithin is returned to flour.
Project Scope and Objectives
The project involved four process tanks and three storage tanks to support the expanded production capacity. The process tanks serve as buffer and mixing tanks, facilitating lecithin standardisation and drying. The finished lecithin product is stored in the insulated stainless steel storage tanks, which maintain product quality by keeping it warm.
Tank Specifications
- Process Tanks: Constructed from 304L and 316L stainless steel, with capacities of up to 50 m³, these tanks feature conical bottoms, full insulation, and specific fittings, including Zimmerlin manholes and an agitator for efficient mixing.
- Storage Tanks: Three 90 m³ tanks, standing 11 metres tall, are fitted with pillow plate jackets for temperature control, a sloping flat bottom for complete product drainage, and enhanced safety features like cage ladders and walking platforms.
All tanks are certified under Vlarem 2 standards, ensuring compliance with safety and environmental regulations.
Project Execution
The timing of tank delivery and installation was crucial as the tanks had to be installed before the facility construction was completed. Despite this challenge, Gpi adhered to the agreed timeline, transporting the tanks efficiently by road. Cargill’s project group managed the placement and installation, supported by Gpi, which provided additional recalculations and adjustments during commissioning.
Strategic Importance
This initiative makes Cargill’s Antwerp site the first rapeseed processing facility within the company to integrate lecithin production, setting a benchmark for future projects. The optimised production process not only enhances operational efficiency but also contributes to the company’s strategic growth in high-performance vegetable oil products.
Jonas Thys, production engineer at Cargill, praised the collaboration: “I am very satisfied with how this project went and can only recommend Gpi for further projects within Cargill.”
The successful execution of this project underscores the value of strategic partnerships and innovative engineering in driving operational advancements and supporting sustainable business practices.
for more information visit www.gpi-tanks.com
