Lutz-Jesco will present a comprehensive system solution for chlorination alongside advanced dosing equipment at Ecomondo 2025, taking place at the Rimini Expo Centre in Italy. The company will exhibit at Hall D7, stand 523, showcasing integrated safety systems for chlorine gas handling, microprocessor-controlled dosing pumps from the Memdos Smart series, and the EASYPRO water sampling station.
Integrated Chlorination System Solution
Chlorine gas serves as a central component in numerous industrial processes, including disinfection of process water, textile bleaching, and manufacturing of primary materials such as PVC. However, the chemical’s hazardous nature means even small quantities can cause irreversible health damage, making system compatibility and safety paramount.
Mahmoud Parsamanesh, project engineer at Lutz-Jesco, emphasised that the company represents one of few global providers in chlorination capable of supplying all system components from a single source. He stated that this single-source approach reduces project timelines, improves performance, and enhances safety by eliminating compatibility risks associated with combining components from different manufacturers.
Chlorine Wall Demonstration and Safety Features
At Ecomondo, Lutz-Jesco will demonstrate a chlorine wall system structure utilising a pressurised chlorine gas cylinder to introduce the dangerous gas into water under vacuum conditions, preventing gas escape following leakage. Ejectors operate according to the Venturi principle, generating fast water jets that create negative pressure, sucking chlorine gas from the cylinder and injecting it into water. A booster pump supplies motive water at constant pressure, ensuring process stability.
Gas flow control operates via the C7700 regulation valve, enabling automatic, demand-driven control through central PLC systems or the Topax controller installed in the EASYPRO water sampling station. The system can be supplemented by the CondiChlor, a chlorine gas filter and pressure-reducing valve with moisture eliminator. Parsamanesh explained that this prevents liquid chlorine condensation, protects against impurities, and increases operational safety.
Emergency Safety Systems
Multiple safety components ensure operational protection. The C2213 vacuum regulator maintains constant vacuum, prevents backflow into the chlorine cylinder, and protects the system. The Easycon gas warning device monitors ambient air, issuing acoustic alarms and flashing light signals when concentrations exceed predefined limits. The Chlor-Stop safety valve interrupts gas flow directly at the tank valve within fractions of a second. Emergency systems including sprinkler systems or gas scrubbers, can be activated automatically for additional accident protection.
Parsamanesh stated that the system provides solutions for safe storage, monitoring, and dosing of chlorine gas whilst facilitating maintenance of standard-compliant working procedures.
Memdos Smart Dosing Pump Technology
Lutz-Jesco will showcase the Memdos Smart, a diaphragm pump designed for precise and sustainable dosing of aggressive chemicals in industrial and water treatment applications. The pump’s distinguishing feature involves microprocessor operation permitting asynchronous motor function, enabling the diaphragm to rise at higher speed during suction and lower speed during ejection. This produces low-pulsation supply flow enabling precise dosing with even pressure and repeat accuracy of ±1%.
Many conventional diaphragm and piston dosing pumps cause errors through intermittent rather than even dosing. The Memdos Smart addresses this limitation through its microprocessor-controlled operation.
Performance Range and Material Options
The Memdos Smart is available in two sizes, covering a wide performance spectrum. The smaller version conveys between 2.6 and 30.7 litres per hour, whilst the larger handles 58.5 to 182 litres per hour. Both versions are available in different materials including PVC, PP, PVDF, and stainless steel, ensuring compatibility with chemicals such as fluoride, hydrofluoric acid, peracetic acid, and concentrated sulphuric acid.
Operation occurs via a 3.5-inch, intuitively operable full-colour touch display similar to smartphone interfaces. Accessory parts facilitate installation and commissioning, including connection sets with suction lines, injection nozzles, pulsation dampers, and back-pressure and pressure relief valves.
EASYPRO Water Sampling Station
The exhibition will feature the EASYPRO water sampling station, providing modular solutions for monitoring and controlling various water parameters, including chlorine, pH, and Redox in industrial, drinking water, wastewater, and pool applications. Parsamanesh noted that its precise measuring system enables optimal chemical usage and resource conservation whilst facilitating continual data capture, simple analysis, and long-term efficiency increases.
Market Applications and Resource Optimisation
The integrated systems address growing emphasis on chemical handling safety, operational efficiency, and resource optimisation in water treatment and industrial applications. Single-source system provision reduces integration complexity whilst ensuring component compatibility critical for hazardous chemical handling.
The microprocessor-controlled dosing technology enables precise chemical application, reducing waste and operational costs whilst improving process control. Combined with accurate water quality monitoring through the EASYPRO station, facilities can optimise chemical consumption based on actual demand rather than conservative dosing approaches that waste resources.
Lutz-Jesco’s exhibition at Ecomondo 2025 demonstrates the company’s comprehensive capabilities in providing integrated solutions for demanding chemical dosing and chlorination applications, emphasising safety, precision, and operational efficiency across water treatment and industrial sectors.
For more information visit www.lutz.group
